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POKA YOKE
Examples in the AEC Industry
Development
of this web page was funded in part by the
National Science Foundation under Grant
No. 0116877. Any opinions, findings, and conclusions or
recommendations expressed in this material are those of the
developers and do not necessarily reflect the views of the
National Science Foundation.
Further
development of this page is being funded by membership
contributions to the PROJECT
PRODUCTION SYSTEMS LABORATORY (P2SL), the
Learning Lab for the Northern California Construction
Industry.
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The heads of
these pneumatic nails have different colors to correspond to
different lengths and diameters. This makes it easy to verify whether
or not nails were installed according to a nailing schedule.
Source: Hawks, J.
“Tool Review: Color-Coded Pneumatic Nails.” Fine
Homebuilding Magazine reprinted on
http://www.taunton.com/finehomebuilding/pages/h00090.asp visited
5/23/06. |

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Getting
the torque on bolts right is very tricky business for many companies.
Huck fasteners mistake-proof this problem using a hybrid: half
“pop-rivet,” half bolt.
The tension on the bolt is created
in a linear fashion and the “nut” is clamped in
place and the excess bolt length is cut off. The only drawback is that
removal involves cutting the bolt off and installing a new one after
repairs.
Source: Example number 34 from
http://www.mistakeproofing.com/Buy_Books/Example_set_5/example_set_5.html#huck
visited 5/23/06. |

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Weathertightness
is a top priority in roofing systems. Preformed sealant grooves and
guides in system panels promote accurate sealant placement between
panels.
Source: http://www.butlermfg.com/images/level3_pages/returnleglink-large.jpg visited 5/23/06. |
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ADA
requirements specify minimum clearances so that people in wheelchairs
will have equal access to facilities. Minimum clearances may be
jeopardized, however, because designers add aprons for aesthetic reasons to hide
plumbing under sinks in restrooms.
The challenge, especially in settings such as this restroom, is that
the floor slopes to allow for drainage (see drain). As a
result, clearance under the sink varies from one sink location to
another. Failure to meet ADA requirements leads to a significant amount
of rework in the construction industry.
To guarantee access, a section of the apron is hinged so that a person can push it up to the height needed to gain access.
Source: Photo by Iris D. Tommelein, Oakland Airport.
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Building
systems (e.g., plumbing, electrical, HVAC) have to penetrate through
floor slabs. The dimensions of the required openings vary by system. Dimensional
variation occurs when measuring the location of
openings and when casting the concrete slab.
Here, standard-size block-outs were inserted and cast in
the concrete slabs. To bridge the gap, clamps are used to support
the pipe and transfer the load to the slab.
Source: Photo by Iris D. Tommelein, Infill Housing on UC Berkeley campus. |
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Anchor
bolts must be spaced evenly and cast into concrete to
protrude from the surface so that light poles can be
mounted and plumbed. AJ Speedset™is an adjustable jig
(from there 'AJ') that creates a
simplified, time saving way to install ¾”, 1”,
1¼” or 1½” anchor bolts in concrete for area
lighting.
Source: http://www.rndproducts.com/
visited 4/30/07. |
Last
updated IDT 4/30/07
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